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Custom Cabling & Connectors
cables and connectors

Built to Connect, Engineered to Last

DEM designs custom cables and connectors to perform in tough environments. Our solutions ensure clear, consistent communication across industries, making us a trusted name in military grade communication cables.

  • Strain reliefs withstand pull forces up to 75 lbs.
  • Tested for 5,000 90-degree bends
  • Multiple IP ratings and waterproofing options
cables and connectors

Our Testing Makes All the Difference

From military vehicles to aircraft and special forces personnel, every cable is engineered to endure. That’s because each product undergoes rigorous testing and inspection to meet the highest quality standards.

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What Sets Our Custom Cables and Connectors Apart?

Each solution is crafted to fit your project’s exact requirements.

Truly Custom

Virtually any connector type and configuration can be designed and produced.

Built for Rugged Environments

Our cables withstand intense physical use and are ideal for demanding applications.

Comprehensive Testing

Every cable and connector assembly undergoes rigorous QA/QC testing for maximum durability.

Specialized Cables for Communication Systems

Our cables are crafted to support high-performance communication systems, ensuring strong and clear signals across platforms. They are designed to integrate seamlessly with existing systems and are manufactured to handle both audio and signal transmission requirements without interruption or interference.

Our Cabling Solutions Can be Tailored To:

  • Configuration
  • Color
  • Length
  • Coiled cables
  • Connectors with specific IP ratings
  • Integrate PCBAs into cable splices or custom connector housings

We Design Cables For:

  • Up to IP9K
  • Nearly every radio used by federal and law enforcement agencies
  • Up to 20-meter submersible operation

Our Capabilities

Printed Circuit Board Assemblies (PCBAs)

Printed Circuit Board Assemblies (PCBAs)

Analog & Digital Communication and push-to-talk devices

Analog & Digital Communication

Tooling Design & Fabrication for electronic device manufacturing

Tooling Design & Fabrication

3D Printing & Prototyping

3D Printing & Prototyping

Injection Molded Components

Injection Molded Components

Medical Device component manufacturing

Medical Devices

Solve Your Cabling Challenges

Our team is prepared to design and deliver cables and connectors built to your exact requirements, no matter how complex. We can also support highly specialized use cases, including 10 pin connector cable assemblies for defense and OEM applications.
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FAQs

1. Can you support unique use cases with custom cables and connectors?

Yes. DEM specializes in custom cables and connectors designed to meet non-standard requirements, including integration with proprietary devices, military-grade systems, and legacy tech, often where off-the-shelf solutions fall short.

2. What should I consider when choosing cable connector manufacturers?

When evaluating cable connector manufacturers, consider their ability to deliver durability, speed, and configuration flexibility. DEM stands out by offering U.S.-based manufacturing, flexible order volumes, and design-for-manufacturability expertise, all under one roof.

3. Does DEM offer rugged 10 pin connector cable assemblies for defense applications?

Absolutely. Our 10 pin connector cable solutions are built for harsh environments, compatible with OEM radio platforms, and configurable to meet MIL-STD specifications and specific equipment needs.